How to remove fuel injector connector

disconnect 4 electrical connectors sitting on all 4 injectors. be patient, by hand. Push the hose on while you press in the tool and then pull back on the hose. They are an industry standards organization that is helping to standardize components used in all Ford, GM, and Chrysler vehicles. step 1 :How to Pin the Harness. But if you dont have clearance by pulling out the upper intake your not going to be able to get it all the way off i think. Remove them carefully and don't drop them. Detach the fuel injector electrical connectors and with your socket wrench, take the six mounting bolts off the fuel rail. Apr 22, 2010 · you may also need to turn the throttle linkage (just like accelerating engine) to pass the bolt and pull the cover out completely. You'll find the plug at the back of the intake once the intake is removed. Individual injectors are then separated from the fuel rail, as needed. If you are wondering how to install or remove or replace a part on your car, I hope this video w Oct 5, 2016 · 1: Using pliers on the connector can't damage the injector - my suggestion only touches the connector. Dec 28, 2014 · EFI Injector Electrical Connectors. Now, for the push-and-lock style connector, push it onto your fitting, then push the locking tab through. Disconnect the clip. Tracy, CA. Any ideas how to remove. Install the injector electrical connector. Free Same Day Store Pickup. This particular job calls for 3. VZ Crewman, VZ Cross 8, & ya mum. Wix 33032 is a good replacement at about $5 versus $40 for the triumph filter. remove the front four spark plug wires (easier to work on injectors) 5. Sep 29, 2013 · After sliding up the gray piece (lock) you should be able to squeeze the tab on the top of the connector and unplug the connector from the injector. It uses engine speed and position signals (*CKPO, *CMPO) to determine when the injectors need to be activated. com Jul 13, 2007 · 1. you have to press the middle flap down and pull plug's body up at same time. Turn the key to on, but do not start the engine. As far as tools, not much really. If you have a Caravan, T&C, Voyager, or Routan join us on t Feb 18, 2024 · The injectors' shared fuel supply is a steel fuel rail. Didn't feel like taking off wheel and fender liner so I am replacing from top, after popping off fuel lines, removing hot pipe from top and bungee cording to left, you remove two 10MM bolts on bottom (this is drivers' side) and cover will pop off, you then will see all four injector connectors, my number four Jun 19, 2014 · Let the engine run out of gas and turn off. 7 Hemi just pull straight up on the small red tab then push in on the black latch under the red tab. take off beauty cover, (big plastic grey cover that has 4 nuts) 3. 9. Remove the two small bolts that fasten this wire harness box to the top of the intake manifold. Remember to wear gloves. V8 All Things! I figured this out once before. Slide the clip out. Modular V10 (6. Jan 30, 2007 · 3,929. Check it for loose and tighten it if it is loose. I recently replaced the fuel injectors in my 2008 Prius. Sep 27, 2022 · Someone on the forums asked how to remove this and I can't explain it well enough without visuals. 6. FWIW the plastic landing is needed to hold that clip in place. Nov 16, 2017 · qman. Sep 26, 2013. Terminal Type: Blade. Guess that’s a benefit of working on them on an almost daily basis. ) Gently push down on the rail while aligning the remaining injectors. Remove the injector and check that it has its two O-rings. The injectors on the multiport fuel injection system of your vehicle . plplplpl. 5 V8Products used in the video: Tripple Square Socket: https://amzn. I recently re-discovered a post by @Buck556 and thought it would make a good addition to the How-To forum. Oct 18, 2016 · slide red locking tab up, then you press in on the black tab, (push connector down slightly while doing this) and the connector should pull off. I think it had around 200,000 miles on it when I changed the Feb 11, 2022 · HYUNDAI SONATA FUEL INJECTOR REMOVAL REPLACEMENT LOCATIONIf you have Hyundai Sonata and you need to replace fuel injector / fuel rail or you need to remove t The easiest way that I have found to do this without breaking the plastic is to remove the rail and remove the injectors. There are two different styles of injector connectors. #4 · Jan 3, 2015. Gently pull on the fuel line to confirm the retaining clip is fully engaged. GM GMC Chevrolet Sierra Silverado 1500 2500 Z71I searc Dec 25, 2015 · terryk. Yes. Mar 14, 2002 · Injector Removal and Installation 1. Line: IDI. 243. Pry off the clip holding the top of the injector to the fuel rail. 8l) - broken retaining clip- fuel injector harness - Hey guys, I disconected a few of my injectors , passenger side, when changing my spark plugs this weekend. (3) Start and run engine until it stalls. Jun 13, 2010 · Start by taking the two 8mm bolts out of the top of the overflow bottle on the drivers side. to/ofT/1AXAA00037For More Info visit us Jan 5, 2010 · Carefully and gently slid the lock away from the wire plug about 1/8 inch. Jan 22, 2018 · About Press Copyright Contact us Creators Advertise Developers Terms Privacy Policy & Safety How YouTube works Test new features NFL Sunday Ticket Press Copyright May 27, 2007 · The injector o-ring on the end that connects to the fuel rail can simply be pried off, but the one that connects to the head is best cut with dikes (insert it at an angle) then it comes right off. This video shows you, how to assemble and disassemble Bosch EV1 fuel injector connectors on Ethanol E85 conversi May 27, 2019 · GM trucks 2014, 2015, 2016, 2017, 2018 trucks. not to overthrow the Constitution but to overthrow the men who would pervert the Constitution" Abraham Lincoln, 1859. Injectors are clipped into the fuel rail and just press-fit into the manifold. I hadn't worked on a vehicl Dec 29, 2018 · How to Remove Fuel Injector Connector Clips Easily and For Freeee. Showing all 5 results. 0 apartI never had to have a special tool to disconnect the electrical connector to the Injectors. abclay Discussion starter. Limited Lifetime Warranty. lbs. amazon. '95 Jeep Grand Cherokee Laredo I6 4. Jetronic / Minitimer, and USCAR are Fuel Injector Connector Jun 5, 2004 · A drawing of the FICM (Fuel Injection Control Module) subsystem is shown in Figure 1. Reinstall rail mounting bolts and tighten. This makes removal of the air filter housing easier. Turn off the ignition. Push the terminals in until they click. Then you press down the release tab underneath it and pull up to get the whole connector off. Those hoses can crack, and then you have no fuel pressure. snap back on clip to hold electrical connector in place. Sep 9, 2017 · About Press Copyright Contact us Creators Advertise Developers Terms Privacy Policy & Safety How YouTube works Test new features NFL Sunday Ticket Press Copyright Dec 21, 2016 · The Tools I Use - https://www. Part #: 40-0116. I fina Sep 9, 2021 · KIA OPTIMA FUEL INJECTOR REPLACEMENT REMOVAL, FUEL RAIL REMOVALIf you have Kia Optima and you need to replace fuel injector / fuel rail or you need to remove Dec 29, 2013 · Also make sure your IACV is clean, that helps. 🔧 List of tools used:• Pick http://1aau. 216 subscribers. Pull the injector out of the fuel rail and then out of the intake manifold. Next, refit the electrical connector, the back leakage, and the glow plug. Magnaflow Converter - Dynomax Muffler. Order Jeep Cherokee Fuel Injector Wiring Connector online today. Jul 20, 2017 · step 1 :Removing the Fuel Injector. NOTE. Feb 6, 2021 · throw the plastic piece towards you. I've bought hundreds of dollars of specialty tools to take my 6. Jan 29, 2021 · Just a quick video of removing the electrical connectors from fuel injectors on a GM 8. To remove the injector electrical connectors on the 2014 5. Remove the two 10mm bolts from the fuel rail. I got lucky and there was enough good wire exposed. That's for the injector harness. I found the exact problem on you tube that was a bad connection on the #1 fuel injector. If you break that landing off, there will literally be nothing holding the plug onto the injector. Remove the four 10mm bolts from the fuel rails. Disconnect all six electrical connectors to each injector. 5) Carefully lift up the fuel rail. Crank the engine for five seconds and turn the ignition switch to the off position. Available option with 6” pigtail using 20 gauge heat / oil resistant wire. 0:25. This may Nov 19, 2023 · They are located behind the engine. After tightening, relieve bolt torque, but leave both bolts threaded in place. I think you slide the red part "up" (away from injector), then squeeze the black part that is surrounded by the red part and pull. I figured that how it worked but they were pretty tight I didn't want the break them out of ignorance. 365 posts · Joined 2009. 8 but i know on the 3. 0:16. It recently started running a bit rough. Model: IV. . Mar 20, 2008 · 2010 Prius. Metric socket set (1/4 inch), ratchet, an extension or two, pliers and a screwdriver. If you're interested, there is an entire play Aug 25, 2020 · Removing fuel injector harness from fuel injectors. Jun 14, 2023 · Gently install the new injector being mindful of the O ring seals. May 17, 2010 · http://www. 1 L big block. to/2rZAwar S Jan 22, 2008 · Fuel Injector Removal: 1. remove the negative battery cable. 3L motor. relieve the fuel system pressure. Get the job done with the right part, at the right price. Check Vehicle Fit. Then remove the fuel rail with all injectors attached to it. There are even instructions on it to do so. Seek prof Dec 21, 2013 · In this video, a fuel injector connection is taken off and put back on. Order Dodge Ram 1500 Fuel Injector Wiring Connector online today. Put a rag over the shraeder valve on the front of the rail, and then press down on the pin to release the remaining pressure in the rail. Now, refit the retaining clamp. When these were fresh you'd likely be able to remove them with the gray clip still on. •. Trying to remove this fuel rail and never seen this style of clip. Re-connect by snapping the connector back onto the injector. Find our best fitting fuel injector wiring connectors for your vehicle and enjoy free next day delivery or same day pickup at a store near you! Import Direct Ignition 2 Terminal Multi-Function Connector - 40-0116. ) torque. The FICM drives the fuel injector solenoids based on fuel and timing commands (via *CAN2 link) from the PCM. The one on the fuel rail is exactly the same. The injectors just have a tang on the side. 3 or 6. Turn the key off and cycle it again. Pull off the engine cover. First, pull up the red tab and it will slide up slightly. Pay attention to how the harness is routed. Start the engine and check for leaks again. We bought the Prius new in 2008. I have never pulled it on my 4. Remove the 8mm bolt from the engine cover. do that in the morning, before you start the car so you don't get fuel all over the place and cause an accident. This is May 10, 2015 · If you break one connector you have to replace the entire harness. Jul 7, 2020 · Hello everyone, welcome back!This is a momentous day - it marks the first project I've done in the new Garage. Push injector tail piece. #8 · Apr 20, 2016. Dec 29, 2021 · Andy Phillips shows how to remove fuel lines from the fuel rail of different vehicles. Snap the new o-rings on there, throw it back on the rail facing the right direction, put the retaining clip back there (it goes on a certain way Jan 1, 2023 · Welcome to My YouTube Channel! For years I've been busy fixing things: cars, air conditioners, appliances, electronics, lawn equipment, you name it. 7. Next up is the pinch-type connector, with retainers on each side. The ignition switch provides *KEYPWR to Jan 31, 2012 · 3. Nov 11, 2019. 4 i did the wires were really tight so it was required to get May 1, 2018 · About Press Copyright Contact us Creators Advertise Developers Terms Privacy Policy & Safety How YouTube works Test new features NFL Sunday Ticket Press Copyright Oct 29, 2017 · Fuel injector plug remove. Do a preliminary tightening of these bolts to 5 N. electrical tape or a few zipties to hold it securely. Pry up the fuel rail with a pry bar. My 6. com : Find more videos. The kit comes with the clip two wires and two heat shrink tubes. How to replace a gdi injector on GM V8’s. remove fuel pressure regular connector to fuel rail (rubber mouth) Nov 14, 2021 · The fuel injector connectors are actually really easy to disconnect once you know the trick. Reinstall the bolts securing the fuel rail to the engine and reconnect the fuel injector electrical connectors. Release the fuel pressure by twisting off the Schrader valve cap. step 2 :Removing the Fuel Injector. Most styles of our fuel injection connections are available as pre-crimped fuel injector pigtails or as uncrimped fuel injector connectors with terminals for you to use to build your own harness. Remove the air cleaner upper case, air flow meter and the air inlet boot as an assembly. Since these have hardened, GM “Mini“ Delphi / Multec 2 Style Male Fuel Injector Connector Kit. Aug 17, 2016 · 1A Auto shows you how to repair, install, fix, pin a fuel injector connector. Nov 7, 2019 · Members Ride. Apr 3, 2001 · Disconnect the ground cable on the battery. I thought I might need to remove the intake manifold in order to replace the oil pressure sensor (and the tiny internal screen), but got this job done without removing the intake manifold. To remove an injector, you have to disconnect the electrical connectors to all the injectors. Connector kit includes metal terminals and sealing gaskets. Reply. 20864 posts · Joined 2013. Now I don’t remove the connectors or the rail. ) 5. To remove this type, release the safety latch and push the connector back through. May 10, 2010 · 1 / 1. I searched online for some good information on doing it myself but didn't find a lot, so I thought I would share my experience. The fuel injectors are the connectors running from the fuel rail to the intake manifold. 4L Powerstroke DieselRemoving injector harness from the fuel injectors, without damaging fragile connectorsBuy the 310-157 by Ford/Rotunda Oct 11, 2011 · Replacing the injector harness is not all that difficult. Jan 1, 2014 · A. Do not pry off the metal clip from the connector. 8. #7 · Dec 27, 2015. (Note: Use lubricant on O ring seals when installing injector. Release fuel pressure to zero. 235/75/15 AT Uniroyal Liberator Tires. In addition, instead of replacing fuel injectors, swap them and see if the problem moves with those you think are bad. #1 · Jan 1, 2014. Using a small flat tip screwdriver or probe, disengage the wire clips on the fuel injector electrical connectors plugs and disconnect the plugs. Them loosen the hose clamp in the middle of the air intake. Reconnect the fuel line to the fuel rail and engage the retaining clip. Pushing in on the hose relieves that pressure allowing the tool to compress the clips. Yes, the fuel injector connector could have come loose. Remove your intake (stock or aftermarket) 4. "Don't just drive CRUZE!" ༼∵༽ ༼⍨༽ ༼⍢༽ ༼⍤༽. This will gain access to the beloved fuel injector. Jan 23, 2019 · How to Remove and Replace Fuel Injectors / injector on Porsche Cayenne S 4. Disconnect it also. Move the fuel injector wiring harness out of the way. my fuel injector connector on a jetta a4 mk4 broke and need to replace connecor, how do I remove the wire terminal from the connector to insert into new connector. 32K views 5 years ago. You should be able to reuse the gasket. I'm sure anyone who has worked on the 5MGE engine has broken the Fuel Injector solenoid electrical plug which is part of the engine wiring harness. Remove the fuel injectors off the fuel rail and throw away the old o-rings and gaskets. 4 hours to perform but can be done much quicker than that. Like. This includes the little green safety clips. 4. The older style is found on my 98 TJ and 91 YJ and the newer style is found on my 04 TJ. Press down the center plate. Number Of Wires: 2. #2 · Jan 5, 2009. Sometimes it is easier to totally remove the gray piece before pressing the tab on the connector. Oct 10, 2023 · Pop off the long, thin plastic cover in the center that covers the wire harness for the spark plugs and the injectors (Figure 5). Today we go over the step-by-step process of de-pinning an eFlexFuel EV6 male injector plug. Torred / Black/ Ruby Red leather. Listen for the fuel pump to activate for a couple of seconds to pressurize the system. To Summarize: EV1, EV6, and EV14 are Bosch Fuel Injector Body Styles. Step 4: Now that we've fitted the injector, we need to refit the high-pressure fuel pipe. Push on the fuel pump relay. The thing to be careful of is the clips on top of the injectors. Moog Cargo Control Springs. ecofuelbox. Easy-Peasey job. Strip the wires about an inch. Hit a road block. This gives you ample room to work and wiggle the clips off. Relase the fuel pressure, by opening the gas cap. Use new O-rings. plug wires back into front four holes. Remove the thottle body from the intake, there are 4 torx bit screws that hold it onto the intake, place it off to the side/ out of the way. I bought pigtails to replace the connector but cannot get the old connector off the fuel injector! I have pulled and pried, cussed and beat to the point Sep 1, 2022 · L5P injector connector Replacement. Check that the terminals are flush with the center plate slots. Do not pull on the connector. 2. 0L. Some fuel lines can be removed by simply pressing the Fuel Line Retain Jan 5, 2009 · 4658 posts · Joined 2005. Subscribed. I have a 2014 ranger 800 EFI that developed a miss. - Joe -. Answered! View the answer I have this problem too Subscribed to new answers Apr 7, 2017 · Working on Ford 6. Snap the fuel rail down onto intake manifold. 3. 242TC - Extreme Engineering 2" Front Lift/1. if you can get to it. exactly - pry upwards by 'levering' the screwdriver on something while squeezing the connector. Buy a fuel injector here:Amazon Apr 8, 2022 · On todays video I will show you the trick that I used to repair broken fuel injector connectors without having to replace them using zip ties and super glue, Jan 18, 2021 · How-To: Fuel Injector Connector Removal Procedure. EV1, EV6, and GM TBI style fuel injector connectors. Works for 99-2006 GM 5. He explains how to do what most of us have been doing wrong. If I could just disconnect the injectors, pull out the harness section, and splice on a new connector without having to remove the plenum, that would save a lot of time and work. (red) 2. Take your new fuel injectors Apr 9, 2020 · Use following procedure if the fuel injector rail is, or is not equipped with a fuel pressure test port. latinmaster. #6. USCAR fuel injector connectors / plugs are commonly used on Bosch EV6 injectors and on the newer Bosch EV14 ‘pencil thin’ fuel injectors. Disconnect the fuel pump connector. Here is the injector pigtail kit it was $38 at the jeep dealer. Disconnect the main fuel line from the rail. Then unplug the connector as normal. 1:12. Check out free battery charging and engine diagnostic testing while you are in store. It requires digital dexterity. Dec 29, 2018 · Use this simple free tool to unclip fuel injector connectors. put back on nut/washer to put more pressure on fuel rail. 2016 392 Hemi Scat Pack Shaker 23Y pkg (M6) ordered 8/28/15, born 10/23/15, home 11/20/15. Pinch these together to disconnect the connector. Install the two tubes/hoses that were removed earlier. The gray piece can be reinstalled after reconnecting the connector to the injector later. From time to time, customers reach out who have accidentally pinn May 5, 2004 · 7. I managed to slide them back in place onto the To refit the injector you are going to remove the protective cap from the nozzle and slide the injector carefully into its place. Clean exterior of injector tail piece. Jul 14, 2007 · 3. Start the engine and allow the engine to stall. 3L V8 L83 Direct Injection replacement instructions. Use this simple free tool to unclip fuel See full list on wikihow. Beneath the fitting, there’s a safety line. Check the fuel rail and all connections for leaks. Remove the fuel injector electrical connectors from the fuel rail. Using the 10 mm socket, remove the fuel rail retaining bolts (4). If the wire is bad farther down you will have to open the harness and add the pigtail to a good stretch of wire. Nov 6, 2013 · The connector should be a small clip that you will need a small screwdriver to pry open while pulling up. USCAR refers to the United States Council for Automotive Research LLC. While the fuel injectors are still attached, move the fuel rail out and away from the engine compartment. This preliminary tightening insures the fuel injector is seated and centered. 0 LS1 engine like you would find i This is an explanation of how the injector connectors work on most Chrysler Dodge Jeep ram vehicles And many of the connectors on their harnesses. Once unlocked you should be able to unplug the wires from the injectors by pressing on the thumb tab. Clean the mating surfaces and install a new gasket if you have removed the intake plenum. It might not be a bad idea to remove the fuel pump assembly from the tank and change the fuel filter and the hoses. The clips can be have a lot of pressure on them and not want to release. Jan 22, 2011 · Remove damaged wire. That way you are sure vs just guessing. I only did it before because the rear 3 injector connectors are not visible on a promaster so unlocking them and disconnecting was a little hassle. Jan 22, 2008 · Fuel Injector Removal: 1. The plug is secured to the fuel injector with a wire security device and because it is such a tight area, trying to pry the wire off, you end up breaking the 30 Apr 18, 2016 · 12 posts · Joined 2016. Remove injector tube assembly with injectors from intake manifold. Remove the four bolts holding the fuel rail (four bolts, 6mm diam; use a 10mm socket) and wiggle the entire fuel rail up and out (it may take a lot of wiggling) You should be able to get the fuel rail and injectors out without disconnecting anything Aug 17, 2016 · How to repair, install, fix, pin a fuel injector connector. This would solve the problem. com/shop/thefabforums*As an Amazon Associate I earn from qualifying purchases*On this episode I spent some time working Feb 15, 2021 · No need to to go to the mechanic! In this video I go step by step for the DIY guys who want to save some hard earned money. Dan B. Location. The nicest version of the old style I have found is on saabs as the have a nice size loop metal spring catch that you press to release/raise the Fuel injector connectors 2006 GMC Yukon Chevrolet close up. Install injectors. #4Runner #Tacoma #DriftTruck #Drift #Toyota #DuallyLike Comment Subscribe and Share with your Remove the plastic cover from the fuel rail. Reconnect the electrical connector to the fuel injector. It took me about 8 hours with lunch and quite a few breaks to rest my sore old back! The hardest part obviously was, after I figured out how the clips come off the injectors, routing thru the fuel lines on the drivers side. Make sure the center plate is up and free. As stated - you're only squeezing it enough to get the tab loosebut I understand your concern. For location of relay, refer to label on underside of PDC cover. 75" Rear Lift - ES9000 Shocks + JKS BPEs. step 2 :Installing the Fuel Injector. Remove injectors from injector tube assembly. Therefore, you will need to visually identify your type of fuel injector connector, and compare it to the pictures in our shopping cart in order to get the proper fuel injector connector / plug for your application. Step 8. take screen shot. At this point, you will need to remove the connectors from each of the fuel injectors. (2) Remove fuel pump relay from Power Distribution Center (PDC). 39 posts · Joined 2012. Dec 27, 2012 · 4) Loosen and remove the four nuts holding down the fuel rail. So sometimes there is an additional line at the other end of the rail. Jul 5, 2021 · Need to remove the injectors on Your 22RE this is how i did it. If required, assemble 0-ring to injector fuel supply connector. Jan 27, 2024 · The original problem with these fuel injector electrical connectors was ultimately ignored because I didn't have to remove them. Pry the fuel rail and injectors up. just squeeze and twist the two hoses in the opposite direction and it comes out. (1) Remove fuel fill cap. Jan 3, 2015 · Digger84. Grab the injector and squeeze the metal clip and the injector together and pull the connector off the injector. 4:42. m (44 in. Nov 10, 2023 · When I do oil coolers I don’t remove the injectors or fuel rail anymore. #4. Fuel Injector Connectors for popular OEM and Aftermarket Fuel Injectors. 4 Service Manual tells me I have to have this $300 tool (310-157) to disconnect my injectors. This GM style fuel injector connector was used on many ( not all ) GM vehicles beginning around the year 2000. Then I discovered how brittle they had become as 2 of them had the retaining clips come off. Install fuel injector hold down clamp bolts. 5. Disconnect the battery. (the shraeder valve is the name given to the valve that you use to pump up your tyres. It is not necessary to do so. Feb 17, 2015 · This is about how to remove a hardened fuel injector connector from the fuel injector on a 2007 1500 Suburban with a 5. This is very easy to follow along Jan 6, 2019 · Rodents have chewed through the wires from the harness to the injector connector on one that can be reached but not visualized. Move the bottle to disconnect the two have inch lines on the front and side, and the 1" hose on bottom. km xo yh as ue qy df db gm sx